These following are some of the causes of this fluctuating demand that must be addressed: As the 1980s progressed, Barilla has been facing huge variability in demand essentially affecting dry products, such extreme demand fluctuation strained the manufacturing and distribution network of the company (see Exhibit 12) Cost of having to hold high inventory, This fluctuation in demand and the difficulty of the manufacturing process to deal with fast-track orders are forcing the CDCs to maintain a higher level of inventory in order to meet distributors order. In 2004, sales. Barilla SpA is a large, vertically integrated, family owned pasta company based in Italy. With this system in place, the bull-whip effect that is currently experienced, will be countered by the JITDs ability to forecast consumer demand. Firstly, Maggiali must demonstrate that JITD benefits the distributors. You can use it as an example when writing Its operations are divided among 3 production divisions and two distribution channels, based on product shelf life. Because of the process pasta is made, Barilla cannot simply change its production on a whim. Taste is another factor. Enjoy the benefits of a private and luxurious spa treatment in which all resources exist solely for you and all attention is focused directly on your needs. With better communication and an understanding and trust between vendors, it will eliminate the volatility in demand. Barilla SpA Case Solution and Analysis HBS Case Study. "Per capita pasta consumption in Italy averaged nearly 18 kilos per year, greatly exceeding that of other western European contries. web case study 1 barilla spa a supply chain management name tejas prakash nu id 001726316 prakash t husky neu edu fbackground barilla spa an italian based . After being dried for 4 hours, the pasta was weighed and packaged., The data that was gathered demonstrated a new product reached a high peak during the first couple of weeks and maintained stable, however changes in production schedules have exceeded demand. can use them for free to gain inspiration and new creative ideas for their writing The main causes of the demand variance are limited visibility downstream, and reliance on promotions to push product downstream. One of the underlying causes of the difficulties that the JITD program was created to solve was the effects of inconsistent demand that came from Barilla's distributors. Showing the distributors the improved efficiency and cost savings that resulted from it may help win them over. There are many unconvinced distributors that are unwilling to share their warehouse data. Case Summary of Jamie Turner The case describes the evolution of an interpersonal mismatch between a previously successful manager, Jamie Turner, and his new boss, Pat Cardullo. This will show the distributors that Barilla SpA is confident that this JITD program will benefit the distributors, and will help convince the distributors to sign up for JITD. Barilla SpA (Barilla), is an Italian largest pasta manufacturer in the world manufacturer that sells pasta to retailers largely through third-party distributors. By doing so, they save on any related costs to introduce the system. Solved 1e. It is quite clear that the sales department fears this system due to job security issues. 2, Barilla SpA case study) Due to its dominance in the food market, consumers are very . In September there was another offer of a $1.00 cash refund, with the proof of purchase for two 5 lb. 0000120729 00000 n The goal of a critical analysis paper is to provide a thorough and fair assessment of the work, while also offering a personal interpretation of the text. The fluctuations in demand have caused Barilla SpA's manufacturing costs, inventory costs, and distribution costs to go up. Barilla SpA (A) Case Study Analysis 2 Diagnose the underlying causes of the difficulties that the JITD program was created to solve. However, faced with great external resistance to its introduction, Magialli must look to top management to hop on board and facilitate its acceptance among all partners in the supply chain. Don't use plagiarized sources. essay, Article Loricia Skin Cares Home Spa Line, Hire the Right Employees to Staff Your Salon and Spa, Case Summary of Jamie Turner the Case Describes the Evolution, Write The distributors will have to be offered collaboration incentives in order to keep them on board. assignments. Despite its global operations, it's . Due to missing information of the response rate of advertising in TV, RBS should maintain the budget in this sector constant. Also, convince them that the more money the company saves, the more the company will profit; therefore a higher bonus can be given to employees. All 3 of the components are indispensible, and together they make up what we call, We believe that by following these recommendations and implementations, Barilla will succeed in influencing its distributors and sales and marketing personnel to work together and apply the JITD program. 0000006310 00000 n Compare the JITD strategy proposed by Barilla . 0000104913 00000 n It is important to use noodles that go well with the soup. 0000006923 00000 n distributors would have to submit their Stock Keeping Unit (SKU) so that Barilla can control it. Employees need to be aware of the importance of this project in order for it to be successful and for them to understand positive results it will bring to the company. Gather information from point of sale: This model has been successfully implemented in Wal-Marts distribution system. Also, they perceive that Barilla is trying to take power away from them (DC purchasers), and since they do not know too much about the JITD, they have a lack of faith in Barillas inventory management. While achieving this, it will reduce their manufacturing cost and their inventory cycle. Thirdly, since the distributors may think that Maggiali is trying to obtain power over them, Barilla can bring in a third party consultant trusted by both groups to perform an analysis to determine if in fact, the JITD is beneficial for all participants. Poor forecasting are some of the major issues and low inventory, an improvement in a regression analysis of past data will increase areas of improvement., * Chicken and Tomato Pasta, - Chicken grinded so they cant choke, very small pieces of tomato, o Significant increases in sales and shortage of available raw material cause problems in the production process, In a restaurant, a chef must recreate the dish day after day with accuracy and dependability, since the patrons want to be able to depend on the same taste that they may have ordered before., In spite of the reluctant reaction from distributors, as a decision maker, Giorgio Maggiali, I should promote the JITD initiative and change their attitude to this program. dry or fresh pasta, or pasta with or without eggs and spinach. collected. 2 The bullwhip effect is basically the fluctuation or distortion in the information that is supplied within a supply chain. Daily meetings should be held to discuss issues and resolve them as quickly as possible. 0000008523 00000 n Because of the way Barillas manufacturing process works, demand fluctuations have a significant impact on the companys operations. The proposed new system, Just-In-Time Distribution (JITD), is the solution suggested to resolve the demand fluctuation issues and lower costs. Barilla SpA Case Study Barilla SpA, the world's biggest pasta manufacturer, has continuously experienced problems with increased costs and inefficiencies in their operation. %PDF-1.3 % For inferior goods, the higher your income, the less you buy. Barilla SpA Case Study Define the Problem: Describe the type of case and what problem (s) or issue (s) should be the focus for your analysis. If someone involved in production planning or replenishment or new product, was part of the planning department. //= $post_title 0000009151 00000 n Harvard Case Study Solution amp Analysis HBR Case Study. As this is a new concept for the distributors and retailers, Barilla should prove out this initiative at their own facility. The impact on the supply chain is significant as the forecasted demand is greatly, and unrealistically, increased with these inflated orders. The last component is the extras. Barillas sales strategy relied heavily on the use of promotions In the form of price, transportation and volume discounts, Barilla supplied its distributors between 8 and 14 days after it received their orders, the average lead-time being 10 days. This may change Barilla SpAs sales representatives perception to Pro-JITD. A business endeavor like a gym and spa is a rewarding one, due to the fact that you are not only doing business but you are doing people a favor. Furthermore, it might be hard for some retailers to report daily sales simply because they might not have the point-of-sale technology at theirstores. 0000115755 00000 n This bulk purchase is unrelated to the near term retail demand and muddles the picture for a Barilla operations manager trying to tailor operations to demand. The core problem facing Barilla is the high degree of demand variance that it experiences by product and throughout the year. The most typical extras for Ramen are cha-shu(slices of roast pork), menma(cooked bamboo shoot), negi (welsh onion), and flavored-eggs. GradesFixer. Barilla SpA Part A Barilla SpA is the world's largest pasta manufacturer The company sells to a wide range of Italian retailers, primarily through third party distributors During the late 1980s, Barilla suffered increasing operational inefficiencies and cost penalties that resulted from large week-to-week variations in its Essay on Similarities and Differences between Theme in the Hunger Games and the Societal View - Free Essay, Term Paper Example | ProEssays.net PapersOwl. ?>, Order original essay sample specially for your assignment needs, Implementing JITD System to Reduce Inventory and Improve Profitability at Barilla SpA, get custom Furthermore, because of extremely high holding costs, it is simply not economically viable for Barilla to maintain substantial finished goods inventories to guarantee fulfilling distributors fluctuating order quantities. (pg. 0000005815 00000 n Enjoy the benefits of a private and luxurious spa treatment in which all resources exist solely for you and all attention is focused directly on your needs. It also would improve Barilla's visibility with trade and, This report is written by Knowles. your own essay or use it as a source, but you need This will benefit both Barilla MEDICAL SPA and its suppliers, however resistance from the suppliers and Barilla HEALTH CLUBs internal opposition makes it tough to execute such method. Instead of distributing Barillas products based on the orders the distributors placed with the company, Barillas own logistics organization would determine the product quantities to distribute that would most effectively meet end-consumers needs. Its production plant must keep the kilns humidity and temperature at precise specifications for different types of pasta. 0000003295 00000 n and then Add to Home Screen. (A) The paint industry is a maturing industry. The JITD program offered additional service to the customer at no extra cost. Every supply chain job fell in plan, source, make, and deliver. Barilla should continue to promote the Just-in-Time Distribution initiative. Marketing Case Analysis: Barilla Spa. Barilla SpA started as a small bakery shop in Parma, Italy, way back in 1875. To monitor the affects of this initiative, there are a few key performance indicators that need to be set-up. Conclusion By using an internal distributor to as an example, involving top level management, and recruiting a third party consultant, Barilla will be able to introduce the JITD system with very little resistance. We use cookies to give you the best experience possible. Inthe staff at Entrepreneur Press and writer Eileen Figure Sandlin explain how you can launch a successful full-service hair salon and day spa, a business that can be personally rewarding,. Re-order Lead-time To show with the increase communication, it helps for manufacturers to respond faster There should be daily meetings held with the key departments to ensure that the information is communicated in an effective manner. 0000011385 00000 n As for the distributors, there are a few ways that will help Barilla SpA convince them that JITD will be beneficial for everyone. Turner, a 32. During the implementation, there would be decrease in inventory levels. There are varieties of noodles used from thick to thin, and soft to hard. Stock Out Rate This will immediately show the trend with the current system and be able to visualize that JITD will increase service levels. Resistance to Changes: There were many resistances to this new initiative when it was being brought up internally and externally. The Barilla brand market share in value terms increased in all of the key markets in this area: confirmed position as leading competitor at national level in Russia, market leader in Turkey, and further expansion in Middle East and Israel markets with an aggressive dedicated strategy. The extras play an important role in making the Ramen look more appetizing. " (pg. A good plan would be for Barilla to start by running a pilot test within its own depot then with 1 or 2 distributors anduse the results of the test regarding the cost savings and improvement in supply chain efficiency to convince other distributors about how beneficiary will be to all by implementing JITD. Well occasionally send you promo and account related email, Barilla is experiencing issues to meet their fluctuating demand from the distribution centers even when carrying additional inventory throughout the supply chain. Their responsibilities will be changed from trying to sell high volumes to selling the JITD idea and to maintain a good relationship with the distributors. The inventory of Kudlers distribution plan will be entered into manufacturing requirements for estimating input flows and production schedules. 6. And When? By doing so, Barilla MEDSPA can use that data from its suppliers to better understand the need of its products and perform better forecasting. The external resistance comes from distributors and retailers. Even with a high inventory levels, Barilla is still not able to cope with the fluctuating demand. Keep the assessment period the same but stagger the end dates for these periods over sales representatives to smooth out demand fluctuations. Each plant specialized in manufacturing a type of pasta with the main distinction being the composite of the pasta i.e. In this case, the paper might begin by summarizing the plot of the novel and discussing the author's main themes and ideas. Barilla Spa Case study We believe that by following these recommendations and implementations, Barilla will succeed in influencing its distributors and sales and marketing personnel to work together and apply the JITD program. Secondly, Maggiali needs to involve top management so that JITD is not just a logistics issue. 0000009705 00000 n Essay on Barilla Spa Case Study. It maintains a leadership position among a field of thousands of Italian competitors producing and distributing brand-name pasta. can use them for free to gain inspiration and new creative ideas for their writing Scholars Every Ramen restaurant has their own soup and there is no two of the same. Additional materials, such as the best quotations, synonyms and word definitions to make your writing easier are also offered here. By doing so, Barilla can gain the acceptance and approval of other distributors. 0000114964 00000 n Analysis Of Rhetorical Devices In Sherman Alexie's Superman And Me: [Essay Example], 599 words GradesFixer . You can get a custom paper by one of our expert writers. 0000006872 00000 n In other words, even though the end-customer demand would be used to generate production quantities, the demand would not be pulled from the downstream process, i.e. All indications are that sales will continue to grow. But what kind of noodle is used depends on the soup. Type your requirements and I'll connect Dont know where to start? The manufacturing process at Barilla was very precise. Since they own the warehouses, they will be able to test JITD with them. harmony in order to life, Barilla Spa Case Study. Did you know that we have over 70,000 essays on 3,000 topics in our The analyst will also provide a concerted, Barilla, the leading pasta manufacturer in Italy, faces increasing problems related to demand fluctuation. Following its success in the United States, Starbucks ventured overseas and quickly became a globalization icon. Due to the resistance Maggiali faces, he must make a decision on whether or not the JITD is feasible for Barilla SpA and how to implement it with the unsupportive partners in the supply chain. Monitor and Control In order to determine if the JITD is advantageous over the old system, Barilla will be monitoring stock out rates and average inventory levels hroughout the year. In order to monitor success and build upon it, stock out rates and inventory levels will continue to be observed to determine optimal production and distribution of Barillas products. Introduction Barilla SpA was founded in 1975 by Pietro Barilla.From a small shop in Palma, Italy, it became a large, vertically integrated corporation with mills, plants and factories located throughout the Italy. It will also allow Barilla to make the production and inventory decisions from a top down perspective rather than bottom to top reactionary chain (bullwhip effect). Need urgent help with your paper? Tibiao Fish Spa as a newly established industry in Tibiao, Antique aims to provide a one-of-a-kind experience by combining the relaxing and exfoliating effects of fishes nibbling on a persons. Consumers are very to smooth out demand fluctuations have a significant impact on the chain. Of noodle is used depends on the supply chain acceptance and approval other... Is greatly, and deliver quot ; Per capita pasta consumption in Italy nearly! Be set-up program was created to solve, and deliver gather information from point of sale this. 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