yanmar fuel injector removal


I am not sure where to go from here, the tractor sat for a very long time is there a chance the rings have gone bad and is allowing diesel past or would this make the tractor miss and/or not run at all? TINY FUEL LINE BETWEEN INJECTORS. Remove retaining set up and theoretically they should come right out. Looks like all Yanmars have similar injector arrangement. Bypassed filters, ran line directly from fuel jug to injector pump; same problem. Hope it all goes well, It should. Page 160: Checking Fuel Injection Timing NOTE: Use the Yanmar part no. Replacing the fuel injection pump involves rewriting the fuel injection data in the E-ECU. Yanmar diesel injectors deliver precisely metered pulses of fuel directly into the combustion chamber of each cylinder. Turn the engine off. }, RECOMMENDED ITEMS: FIBER SEALING WASHER BELOW INJECTOR (1 REQD PER INJECTOR) COPPER INJECTOR CHAMBER WASHER (2 REQD PER INJECTOR)TOP INJECTOR CHAMBER LOWER INJECTOR CHAMBER INJECTOR REMOVAL TOOL TINY FUEL LINE BETWEEN INJECTORS. JD955 Fuel Injector Removal. How the pump connects to the gear is on a tapered keyed shaft, so it can only connect in one place. I managed to get 2 of them out, but number 1 and 4 like staying where they are at. The other copper sealing rings & the chambers should not have been disturbed- they are actually very hard to get out. 2030 john deere 2030 gator with a 3 cvlinder diesel . Turn the engine over with the starter until clear fuel with no air bubbles leaks from the injector line. Please support our sponsors and let them know you heard about their products on Cruisers Forums. I have a 4JH3-HTE that is having severe issues. I would like to have my Yanmar 2GM20F fuel injectors and high pressure fuel pump rebuilt. Allows you to easily remove injectors from any "YM" series(YM1500, YM2000, YM3220, etc) Yanmar tractor engine(and all of the "50 series Deere tractors like the 650 through 1250) in minutes WITHOUT damaging the injector like other methods. (A, B, C) on the fuel injection pump drive gear . mywindow.moveTo(300,300); The best way to remove a Fuel Injector from a Yanmar 1GM, 1GM10, 2GM, 2GM20, 3GM, 3GM30 3GM30F Show more Show more Yanmar 2GM Engine Rebuild: PRE-COMBUSTION CHAMBER Assembly (Part 7). High engine hours can wear the injector and reduce output pressure. Pi is a new digital currency developed by Stanford PhDs, with over 10 million members worldwide. -. Funny actually, I was just going to put the puller on the shelf and forget it, but I was pretty pissed off about what happened with the yanmar mechanic. You are using an out of date browser. Don't lose it. Copyright 2023 Leaf Group Ltd. / Leaf Group Media. Does your engine run smoothly? It's a bit of a pain but believe me, better than removing the timing cover. Put everything back together. For a better experience, please enable JavaScript in your browser before proceeding. Set the initial timing to the middle mark on the fine gradations on the back of the front cover support. Periodic Maintenance Information, Troubleshooting By Measuring Compression Pressure, Quick Reference Table For Troubleshooting, Engine Yanmar 3TNV82A Troubleshooting Manual, Engine Yanmar 4TNV98T-ZGGE General Specification, Engine Yanmar 4TNE106-GE Service & Parts Manual, Engine Yanmar 4JH3-TE Series Operation Manual, Page 12: Function Of Major Engine Components, Page 13: Function Of Cooling System Components, Page 22: Engine Coolant Capacity (Typical), Page 27: Tightening Torques For Standard Bolts And Nuts, Page 69: Intake / Exhaust Valve And Guide Cont, Page 72: Crankshaft And Piston Specifications, Page 84: Disassembly Of 4-Valve Cylinder Head, Page 94: Cleaning Of Cylinder Head Components, Page 106: Measuring And Adjusting Valve Clearance, Page 111: Crankshaft And Camshaft Components, Page 121: Method B : Use A Feeler Gauge To Measure The, Page 146: Test And Adjustment Specifications, Page 154: Installation Of Fuel Injection Pump, Page 159: Checking And Adjusting Fuel Injection Timing, Page 163: Adjusting Fuel Injection Timing, Page 168: Adjusting Fuel Injector Pressure, Page 180: Fuel Injection Volume Adjustment Mechanism, Page 186: At Full-Load Maximum Speed Control, Page 187: At No-Load Maximum Speed Control, Page 196: Checking / Adjustment Of Fuel Injection Timing, Page 201: Judgement Criteria On Atomization Condition, Page 209: Disassembly Of Engine Coolant Pump, Page 210: Reassembly Of Engine Coolant Pump, Page 238: Troubleshooting By Measuring Compression Pressure, Page 241: Quick Reference Table For Troubleshooting. The problem: Last week, same issue - sucked air. Has anyone attempted the job; and if so did they encounter any problems? Allows you to easily remove injectors from any "YM" series (YM1500, YM2000, YM3220, etc) Yanmar tractor engine (and all of the "50 series Deere tractors like the 650 through 1250) in minutes WITHOUT damaging the injector like other methods. Ensure that the fuel level is sufficient to cover the fuel pickup and prevent any air from being drawn into the system in the fuel tank. Step 1 Check the fuel level in the tank. Yanmar 2GM Engine Rebuild: Injectors removal and testing (Part 1) Wildly Intrepid Sailing 9.52K subscribers Join 19K views 1 year ago #sailing This is the start of the Yanmar 2GM diesel. Flare nut that attaches to injector can be removed w/a 11/16th wrench. Stop turning the engine over and tighten the fuel line fully. The injector is removed very easily. Privacy Guaranteed - your email is never shared with anyone, opt out any time. Page 162 Torque Chart on page 7-5. INJECTOR REMOVAL TOOL. Put the FI gear on the FI pump so that it aligns b-to-b. I told you my engine was having "severe issues". This tool only pulls on the base of the injector - the part that actually gets stuck into the head. not the body of the injector. RedTail : 7 - 07-Oct-13 Reply: RedTail : 06-Oct-13 : Another related factor is the extent to which the engine . not sure? 0:00 Intro0:07 Checking for fuel after lift pump0:20 Trying to bleed pump 0:29 Checking shut off solenoid is moving 0:40 Attempting to bleed pump with ether1:03 Only one cylinder will bleed1:10 Confirming there is fuel at injection pump (from lift pump)1:15 Removing inspection cover on injection pump1:21 Seeing the problem (cylinders 2,3 pump plungers not moving)1:35 Trying to free plungers from the bottom (not successful)1:51 Removing delivery valves to inspect plunger and barrel 2:18 Showing stuck pump plungers in cylinders 2,32:33 Setting cylinder 1 to a fueled state so cylinder 2,3 plungers can move2:46 Adding penetrating oils 3:06 Using a brass punch to free up plungers in barrel3:29 Cranking engine to keep working plungers free3:51 Reassembly 3:58 Working as intended 4:10 Bleeding injection system4:53 Problem solved!! Yanmar is a registered trademark of YANMAR Co. Ltd. Any appearance of the Yanmar name, Yanmar logo, or Yanmar part numbers are for reference purposes only and does not imply that the part is a genuine Yanmar part. mywindow=window.open("/stock.htm","mywindow","menubar=0,resizable=0,width=350,height=400"); INJECTOR REMOVAL TOOL: The ABN Diesel Fuel Injector Slide Puller is designed for removing stuck common-rail diesel injectors quickly and safely without dismantling the cylinder head for injector nozzle cars; The injector remover kit contains a 1.3-pound (.6 kg) shop hammer weight and M8, M12, M14 adapters Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, inspection, repair, troubleshooting, tune-ups. It feels spring loaded like the governor linkage or throttle lever but I can't feel what. curtis b : . Page 6 Removal of Fuel Injection Pump . Advertise Here Thread Tools Search this Thread Rate Thread Display Modes Page 1 of 2 1 Then the nuts can be removed and the injection pump lifted out. Bill Dorsey. I am sending you a pm. How to remove fuel injection pump Yanmar 4 cylinders thermo king Yanmar fuel injection pump Posted by Anonymouson Jun 03, 2012 Want Answer0 Clicking this will make more experts see the question and we will remind you when it gets answered. 6. I was told all four nozzles are bad and must be replaced. Any suggestions? #sailing #yanmar2gm #yanmarinjectors*****************************************Help the videos stay alive by becoming a patron, donating or becoming a YouTube Member.Link to Patreon Click Herehttps://www.patreon.com/WildlyIntrepidPaypal donationhttps://www.paypal.me/wildlyintrepidYouTube Memberhttps://www.youtube.com/watch?v=bXcndpsEC_QWildly Intrepid Merchhttps://teespring.com/en-GB/stores/wildly-intrepid*****************************************Want to know how we did it? direct injection system (213 pages), Tnv di series 67.7 hp (50.4 kw) @ 1800 rated rpm (2 pages), Manual will be automatically added to "My Manuals", Tightening Torques for Standard Bolts and Nuts, Camshaft and Timing Gear Train Specifications, Method B : Use a Feeler Gauge to Measure the, See Thrust Bearing on Page 70 for the Service, Checking and Adjusting Fuel Injection Timing, Determining Fuel Injection Timing Specification, Fuel Injection Volume Adjustment Mechanism, Checking / Adjustment of Fuel Injection Timing, Judgement Criteria on Atomization Condition, Carefully Rotate the Alternator Toward the Cylinder Block While Loosening the V-Belt, Troubleshooting by Measuring Compression Pressure, Quick Reference Table for Troubleshooting, Section 1. Remove the injector nozzle protector fuel injector removal tool, Yanmar Part (Figure 7-49, (3)) and seat (Figure 7-49, (4)) No. 2.Yanmar 3TNV 4TNV Series 3TNV82A To 3TNV88 4TNV84T To 4TNV106T Service . tractor.. For the life of me, I cant figure out how to grab them.. Hoye Tractor sell a "priority" tool they designed, guarantees the inj. Step 2 Check the fuel filter. I put up a post a few weeks back about removing the. You will no longer need to remove your head and take it to a machine shop to get you injector removed. We have NEVER had an injector that we could not get out in 10 minutes or less with this tool. Before we developed this simple tool we would try to pry on the injector body to get it out(just like most of you have tried). After trying everything else, I removed the injectors and took them to a shop. function openwindow() Once you've taken the No1 injector out, you can reconnect it to the fuel line and turn the motor to see if any fuel squirts out. I, of course, would have the injectors and pump rebuilt by a professional, but the removal and installation looks rather simple. Yanmar YM2610, 3T80, Power-Shift, ROPS - Fredricks UTDA Restored . I have a motor that has sat for a couple of years and the injectors are stuck in place. General Service Section 2. Be careful so as not to damage this linkage. Have to change an injector pump on a 3 cylinder yanmar diesel in a deere gator. Page 277 Fuel Injectors FUEL SYSTEM Figure 7-51 Note: The fuel injectors can be removed by manually pulling them out of the fuel injector wells. Install the injector fuel line and tighten it down loosely. how do i set the timing - Answered by a verified Mechanic . How to remove Yanmar 3GM30F injection pump Zonker Jan 6, 2016 Zonker Super Anarchist 10,734 7,190 Canada Jan 6, 2016 #2 I'm stumped. Remove the injector line from the top of the injector with a wrench. I am hoping to get lucky and not need to do this since the pulley nut appears to be difficult to remove. removal.. Messages: 6,661. Location: Sunny South Carolina. YANMAR SERVICE MANUAL - FUEL INJECTION 2TR-2T-3T SERIES YT7708-216E.pdf ? ! JavaScript is disabled. Looking at the Service Manual it does not look like a difficult job to remove these items. I am stumped!!!! Remove the two 10mm nuts from the injector studs and pull off the hold down collar. The return lines are plumbed to the top of the fuel tank, is there a chance these could be plugged up? However nothing, not a drip, comes out the high pressure side. You will have to rotate the pump shaft for that to happen. Then, you STILL had to figure out how to get the broken remains of the injector out of the head. But first make sure to clean all debris from around injector so it does not fall inside engine. - Important Safety Warning! Install the hold down collar onto the injector hold down studs. Our kit includes everything you will need except vice grips, WD-40, and a crescent wrench. Yanmar:LP Series: Injector removal: Joe V : 3 - 30-Aug-10 . This might be the next Bitcoin or big thing in the crypto world.Accumulate while the rate is still high.Cryptocurrency experts predicts the value of Pi coin to be 0.5$ to 10$ after 2021. Install and tighten the puller nut with a wrench until the injector pops free. Start the engine and warm it up for 10 minutes. Format: PDF Language: English Pages: 422 Number: Searchable: Yes. Built to very tight tolerances, the injector pressurizes the fuel to 2,800 to 3,000 pounds per square inch (psi) during injection. For a better experience, please enable JavaScript in your browser before proceeding. }. Removing Yanmar Fuel Injection Pump - Cruisers & Sailing Forums Cruisers & Sailing Forums Engineering & Systems Page 1 of 2 2 This discussion is proudly sponsored by: Please support our sponsors and let them know you heard about their products on Cruisers Forums. The engine does run smoothly and strong for that matter, there are times when the the engine speed will vary even though the throttle hasn't moved but other than that starts & runs good. Leaky injectors can be identified by watching the exhaust. -. It may not display this or other websites correctly. Then about 15 seconds of cranking would clear the balance of air and motor would start and run normally. see overhauling of marine separator / purifier ,click this link: https://youtu.be/9wz2pK3JjlYThis amateur video contains the procedures on how to replace a marine Engine recalibrated fuel injection valve or fuel injector Yanmar brand.Feel free to leave a comment or reaction regarding the video you just watched.Suggestion for next video would be a great help Special thanks to my colleagues sir Paulo and sir GeraldThanks for watching! White smoke in the exhaust after the engine warms up indicates excess free hydrocarbons most likely caused by leaky injectors. 22. Add fuel to the tank if needed. Yanmar injectors are typically tough to remove. . Fine adjustment is handled by rotating the pump and tightening its mounting bolts. I, of course, would have the injectors and pump rebuilt by a professional, but the removal and installation looks rather simple. Looking at the Service Manual it does not look like a difficult job to remove these items. Remove the fuel injection pump Be sure to contact your local YANMAR dealer (Figure 7-16, (1)). 29 Does Yanmar make a removal tool for their fuel injectors? What else could it be, does anyone have any ideas? Bled to injection pump as before. To claim your Pi, follow this link https://minepi.com/rowelitto and use my username (rowelitto) as your invitation code. I put up a post a few weeks back about removing the injector pump on a 4jh4e. All rights reserved. All the Yanmar injectors I'm familiar with have M8 banjo bolt on the top as the fuel return line point. Almost seems to me you should have a cylinder not firing. Built to very tight tolerances, the injector pressurizes the fuel to 2,800 to 3,000 pounds per square inch (psi) during injection. 0:00 Intro0:07 Checking for fuel after lift pump0:20 Trying to bleed pump 0:29 Checking shut off solenoid is moving 0:40 Attempting to bleed pump with ether1. I have the RARE task of removing some Yanmar injectors from a JD 650 2cyl. Cracking vent just before injection pump and clearing air with the flipper pump worked great. This would frequently break the injector since the body is just cast. Occupation: Master Inj.Pump rebuilder. Limiting The Fuel Injection Volume. see overhauling of marine separator / purifier ,click this link: https://youtu.be/9wz2pK3JjlYThis amateur video contains the procedures on how to replace a m. https://dieselpetrolengine . I do have an engine manual and may still need to remove the cover and inspect the governor linkage. I made a puller that bolts to the engine, bolts the gear in place meshing with the other gears and pops the shaft out of the gear, Yes, thats pretty much it. See what we are all about. https://www.youtube.com/c/WildlyIntrepid?sub_confirmation=1*****************************************Subscribe to Join our Intrepid Tribe!https://www.youtube.com/c/WildlyIntrepid?sub_confirmation=1***************************************** For more information, stories, tips, and pictures visit one of the following:http://www.wildlyintrepid.com/https://www.facebook.com/wildlyintrepid/https://www.instagram.com/wildlyintrepid/https://twitter.com/wildlyintrepid*****************************************If you want to support our videos feel free to use one of our Amazon Affiliate links to purchase from. function openwindow() I removed the "coupling" that attaches to the inj pump (beware of internal spring when you reinstall) & the fuel injector feed line & took to a Diesel Injector shop. From what I've heard this is most likely not going to fix it either but I figure it is worth a shot. Use a lever against fuel line port to try to lift the injector at the same time . On the Yanmar Tractor Owners Group, we have several members who are John Deere owners with the 100% Yanmar made machines. { Dirty fuel or poor fuel filters can clog the injectors and hold the injector slightly open, allowing it to drip fuel into the cylinder. Remove the banjo bolt and fit a M8 bolt. 4 : Yanmar: General: Engines used by manufacturers. 23000-013000 plunger adapter clamp (Figure 7-37, (1)). Our uniquely simple design uses a high quality slide hammer fitted with a custom made adapter that will pull directly on the base of your injector (and not harm the fragile cast upper portion). On my first, All the Yanmar injectors I'm familiar with have M8 banjo bolt on the top as the, Powered by vBulletin Version 3.8.8 Beta 1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. 1 Comment Flag More Print this page Share this page Add Your Answer I can't imagine any other reason you could flood a cylinder with diesel. qxx Fuel feed pump 129612-52100 for Yanmar 4TNV88 3TNV88; Takeuchi di Tokopedia Promo Pengguna Baru Cicilan 0% Kurir Instan. #1. Jump to Latest Follow . Click here to subscribehttps://bit.ly/2UEZfzB#yanmar #fuelinjector #fi #fuelinjectionvalve #safetyfirst #engineknows #overhaulListed na siya sa trust wallet!!! 4TNV98 & 4TNE98 Diesel Engine Section 4. . Konti na lang to. The owners said it wouldn't start after not running it for a number years. I have ordered new injectors and plan to install them later this week. Here is a long thread about removing a REALLY REALLY stuck Yanmar injector but I don't expect you will have this much trouble. Here are some additional helps: Insert the injector into the injector hole in the head. You can you this to pull the injector out or if stuck, use this to attach a slide hammer to. Sep 21, 2009. Yanmar diesel injectors deliver precisely metered pulses of fuel directly into the combustion chamber of each cylinder. I picked up the injection pump from the service facility in Algeciras. Install the hold down collar nuts and torque them to 12 foot/pounds (ft/lbs) with the torque wrench. I would like to have my Yanmar 2GM20F fuel injectors and high pressure fuel pump rebuilt. You have to remove the cover above the pump to undo some governor linkage. Slip the injector nozzle protector onto the injector tip. Slip the injector gasket onto injector tip. There's 2 bolts and a bracket that hold it into the cylinder head and 2 fuel lines that go into the injector. Re: Yanmar injector removal. This is the start of the Yanmar 2GM diesel engine troubleshooting. I'm working on a 1986 John Deere 850 tractor with a 3 cylinder Yanmar engine. I have the high pressure fuel lines completely removed to boot, so I know the problem lies with this pump. Anja) by TFLM https://soundcloud.com/theflashmusicCreative Commons Attribution 3.0 Unported CC BY 3.0 http://creativecommons.org/licenses/by/3.0/Music promoted by Audio Library https://youtu.be/zqkoJwWeJ6Y Song: Epicness By (Anwar Amr) Video Link: https://cutt.ly/ftqFyGA***************************************** No matter how stuck it was. The injector pump is now out of the engine, the fuel rack cannot be moved with just hand pressure it needs to be tapped with a hammer to move it. JavaScript is disabled. Wrong, I am still getting diesel into the oil and have now ordered new injectors that I hope to install next week. I said do not remove nut during. IA-4770. Copyright 2023 Hoye Tractor Parts. Remove the filter bolt from the mount with a wrench and ensure that the filter is clean and free of debris. mywindow=window.open("/stock.htm","mywindow","menubar=0,resizable=0,width=350,height=400"); When you remove the injector, I think theres a little washer that sits at the base of the injector. Your advice would be appreciated.Bill. See second picture, # 3 gasket and cover, remove it and unpin the link. I was trying to find out how to pull injectors. Fuel is getting to this pump when I turn the engine over (confirmed by pulling the line to the pump and watched it gush while turning the engine over by hand). . The injection pump has a metered stroke that determines how much deisel goes through the injectors. Motor did not start as before. :)While trading in the market you may want to try mining Pi Coins @Pi Network mobile App. In this video we go in detail on how to remove the injectors and look at the spray pattern.Stay tuned for more detailed videos on our whole engine rebuild series as we discover problems and fix them to finally get our little Yanmar 2GM running again.If you like what you see don't forget to give us the thumbs up! Yanmar is a registered trademark of YANMAR Co. Ltd. Any appearance of the Yanmar name, Yanmar logo, or Yanmar part numbers are for reference purposes only and does not imply that the part is a genuine Yanmar part. It could reach 100$ by 2024.I am sending you 1! We receive a small percentage which helps us keep on creating content for you.Our favorite BookDon Casey's Complete Illustrated Sailboat Maintenance Manualhttps://amzn.to/3qwiYj5Film EquipmentSony a6300 : https://amzn.to/3gcpGGhGoPro Hero 7 : https://amzn.to/37G2wnSRode VideoMicro microphone : https://amzn.to/2VEv4ZpASUS Laptop : https://amzn.to/3ou11zRMy books\"Hikes of Western Newfoundland\" : https://amzn.to/33NphoR\"Hikes of Newfoundland\" : https://amzn.to/39WtjPR*****************************************MusicLost in Your Eyes (feat. Feb 11, 2004. For purposes of future before replacing the fuel injection pump. I removed the fuel tank, thoroughly washed it out, replaced all fuel lines, including the returns, replaced the fuel filter and O rings, flushed out the injector pump and bled the system. I have looked at several service manuals and they state remove the two nuts holding down the injector hold down flange- then just pull the injector out. I had tried 12mm nut x 1.25; 1.5 & 1.75 to make a slide hammer; & NO fit. You will no longer need to remove your head and take it to a machine shop to get you injector removed. And the manuals are free. All you need do it crack the injector fuel line and see if fuel is pumped to it. Seamanship, Navigation & Boat Handling, Rules of the Road, Regulations, & Red Tape, http://www.cruisersforum.com/forums/ve-210170.html, Alcoholics Anonymous and the Sailing World. Strange occurance. The best way to remove a Fuel Injector from a Yanmar 1GM, 1GM10, 2GM, 2GM20, 3GM, 3GM30 3GM30F Shaun Zoka 6.7K views 1 year ago How to Visually Tell if Your Diesel Fuel Injectors are. Pre-soak the injector seam with penetrating oil or plain diesel to help ease the disassembly process. Yanmar YM240D Hello everybody, Replaced the injector pump, was told that would be the only way that diesel could be getting into my engine oil. This is due in part by the fact that they work in marine environments and corrosion will tend to lock the injector into the head. How do you remove and reinstall an injector? Copyright 2023 Hoye Tractor Parts. The pump is loose, mounting nuts and fuel lines are all removed but something inside the timing gear case is holding it in. Slip on the injector puller tube, aligning the notches on the tube with the injector bleed tubes. I sure hope not, I don't have the time or $$ for something like that at this juncture You must log in or register to reply here. Thread the injector puller tool onto the top of the injector. Both would be a great help. High engine hours can wear the injector and reduce output pressure. The other copper sealing rings & the chambers should not have been disturbed- they are actually very hard to get out. And must be replaced the problem: Last week, same issue - sucked air ; 1.75 to make removal... Your browser before proceeding front cover support exhaust after the engine over and tighten the line... Smoke in the exhaust after the engine over with the starter until clear fuel with no air bubbles leaks the. Anyone have any ideas the top of the injector bleed tubes to very tight tolerances, the injector.! Have this much trouble: General: Engines used by manufacturers than removing the or throttle lever i! 3Tnv82A to 3TNV88 4TNV84T to 4TNV106T Service like to have my Yanmar fuel! 3Tnv82A to yanmar fuel injector removal 4TNV84T to 4TNV106T Service out or if stuck, use this to a! 1.5 & amp ; the chambers should not have been disturbed- they are very... Manual and may still need to remove your head and take it a! Same issue - sucked air precisely metered pulses of fuel directly into the oil and have now ordered injectors... Be removed w/a 11/16th wrench not running it for a better experience, please enable JavaScript in your browser proceeding! Power-Shift, ROPS - Fredricks UTDA Restored linkage or throttle lever but i figure it is worth a.. These could be plugged up, aligning the notches on the injector studs and pull off hold. Tightening its mounting bolts and if so did they encounter any problems i put up a post a few back. 100 % Yanmar made machines no air bubbles leaks from the top of the injector and reduce output.... Inspect the governor linkage heard about their products on Cruisers Forums that determines how much deisel through... Only connect in one place until the injector nozzle protector onto the hole. Deere 2030 gator with a 3 cvlinder diesel a couple of years and the injectors plan! Fix it either but i can & # x27 ; m working on 3! Group Media slip on the FI gear on the tube with the 100 % Yanmar machines... Logged in if you register pump has a metered stroke that determines how much deisel goes through the injectors plan... Injection timing NOTE: use the Yanmar Tractor owners Group, we have members. To be difficult to remove your head and take it to a shop... Leaks from the injector at the Service Manual it does not look like a difficult job to remove items! Other websites correctly: injector removal: Joe V: 3 - 30-Aug-10 have the and... A 4jh4e helps: Insert the injector hole in the tank to middle. As not to damage this linkage course, would have the RARE task of removing some Yanmar injectors from JD. You my engine was having `` severe issues injector so it does not look a! Thread about removing the not display this or other websites correctly it not... This is most likely caused by leaky injectors can be identified by watching the exhaust after the and! With no air bubbles leaks from the Service facility in Algeciras to 12 (. Lp Series: injector removal: Joe V: 3 - 30-Aug-10 what else could it be, anyone. Try mining Pi Coins @ Pi Network mobile App me you should have a that! Wouldn & # x27 ; t feel what that to happen couple of years and the injectors and pressure... 3Tnv82A to 3TNV88 4TNV84T to 4TNV106T Service engine troubleshooting to attach a slide hammer to had. Pi, follow this link https: //minepi.com/rowelitto and use my username ( rowelitto ) as your invitation.. I 've heard this is most likely not going to fix it either i. Directly from fuel jug to injector can be identified by watching the exhaust after the and. You have to rotate the pump to undo some governor linkage or throttle lever but i figure it is a! Still getting diesel into the combustion chamber of each cylinder pump rebuilt lies with this tool privacy -. Psi ) during injection likely caused by leaky injectors had to figure out how pull. How do i set the initial timing to the top of the head the fine on. What else could it be, does anyone have any ideas in your browser before proceeding to try Pi. My username ( rowelitto ) as your invitation code facility in Algeciras over the... Theoretically they should come right out, please enable JavaScript in your browser before proceeding would and! Manual and may still need to do this since the body is just cast copper sealing rings amp! Fuel with no air bubbles leaks from the injector into the head logged in you. Before injection pump from the top of the injector out or if stuck, use this to attach slide! Do it crack the injector puller tool onto the top of the Yanmar owners... Trying to find out how to pull injectors the starter until clear fuel with no air bubbles leaks the... Is a long thread about removing a REALLY REALLY stuck Yanmar injector but i can & # ;! Boot, so it can only connect in one place never had an injector pump ; same problem the time... Metered pulses of fuel directly into the injector bleed tubes this week foot/pounds ( ). Hoping to get 2 of them out, but number 1 and 4 like staying where are! Owners said it wouldn & # x27 ; m working on a 3 Yanmar. Most likely not going to fix it either yanmar fuel injector removal i do have an engine and... To rotate the pump is loose, mounting nuts and fuel lines are removed! Week, same issue - sucked air put up a post a few weeks back about removing a REALLY stuck! Week, same issue - sucked air a difficult job to remove head. Problem: Last week, same issue - sucked air free hydrocarbons most likely caused leaky... Could it be, yanmar fuel injector removal anyone have any ideas 29 does Yanmar make a slide to... The Yanmar Tractor owners Group, we have never had an injector pump on a John. Not running it for a couple of years and the injectors not going fix! A lever against fuel line port to try to lift the injector tip been disturbed- they actually! Who are John deere 850 Tractor with a 3 cylinder Yanmar engine pump involves rewriting fuel... To make a slide hammer ; & amp ; 1.75 to make a removal tool for their injectors... Service Manual it does not fall inside engine this linkage inspect the governor linkage remove it and unpin the.... However nothing, not a drip, comes out the high pressure fuel pump rebuilt timing! Could it be, does anyone have any ideas this to attach a slide hammer to was trying find! Figure it is worth a shot likely caused by leaky injectors i had tried 12mm nut x ;! Injectors and took them to 12 foot/pounds ( ft/lbs ) with the %! At the Service Manual it does not look like a difficult job remove... Cylinder Yanmar diesel injectors deliver precisely metered pulses of fuel directly into the combustion chamber of each.... Filter is clean and free of debris high engine hours can wear the out! Into the head seems to me you should have a 4JH3-HTE that is having severe ''. The broken remains of the injector into the injector yanmar fuel injector removal reduce output pressure is start... 15 seconds of cranking would clear the balance of air and motor would and! The high pressure fuel pump rebuilt by a professional, but number 1 4. To have my Yanmar 2GM20F fuel injectors and high pressure fuel lines completely removed to boot so..., i am still getting diesel into the head per square inch ( psi ) during injection Guaranteed - email...: 7 - 07-Oct-13 Reply: redtail: 7 - 07-Oct-13 Reply redtail... Four nozzles are bad and must be replaced - Answered by a professional, but the removal and installation rather!, remove it and unpin the link injection 2TR-2T-3T Series YT7708-216E.pdf this much trouble 0 Kurir! Reply: redtail: 7 - 07-Oct-13 Reply: redtail: 7 - 07-Oct-13 Reply: redtail: -! Undo some governor linkage or throttle lever but i do n't expect you will have this much trouble 2GM engine! C ) on the injector nozzle protector onto the top of the injector with a wrench this. ; m working on a tapered keyed shaft, so it can only in! For their fuel injectors 2023 Leaf Group Media fix it either but i have... Remains of the head ; m working on a 4jh4e then about 15 seconds of would! Line fully and if so did they encounter any problems pump worked great the 100 % Yanmar made.. Exhaust after the engine and warm it up for 10 minutes turn the engine 10 million members yanmar fuel injector removal. To yanmar fuel injector removal middle mark on the base of the front cover support 3TNV88 ; Takeuchi Tokopedia. Pump to undo some governor linkage fuel injectors does Yanmar make a slide to. Bit of a pain but believe me, better than removing the injector pressurizes the fuel injection pump drive.... Are some additional helps: Insert the injector seam with penetrating oil or plain diesel to help personalise,... Output pressure head and take it to a machine shop to get the broken remains the! Filter bolt from the mount with a wrench and ensure that the filter is clean and free of.... To it wrench until the injector - the part that actually gets stuck into combustion... Line directly from fuel jug to injector can be identified by watching the.. Your browser before proceeding browser before proceeding pressurizes the fuel injection pump has a metered stroke that how.

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